{"id":16251,"date":"2026-05-11T14:36:00","date_gmt":"2026-05-11T14:36:00","guid":{"rendered":"https:\/\/palmieri.w3d.it\/engineering\/"},"modified":"2026-09-28T09:06:39","modified_gmt":"2026-09-28T09:06:39","slug":"engineering","status":"publish","type":"page","link":"https:\/\/www.fonderiepalmieri.it\/en\/engineering\/","title":{"rendered":"Engineering"},"content":{"rendered":"<div>Production<\/div>\n<div>\n<p>Thanks to <strong>casting process simulation<\/strong> on every new component, it is possible to achieve preventive optimisation of defects and critical issues, direct integration between design and production, and <strong>reduced industrialisation times<\/strong>.<\/p>\n<\/div>\n<p><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/05\/qualita-enginnering.svg\" alt=\"\"><\/p>\n<h2>\n<p>Integrated<br \/>Engineering<\/p>\n<\/h2>\n<div><meta charset=\"UTF-8\"><br \/>\n<meta name=\"viewport\" content=\"width=device-width, initial-scale=1.0\"><br \/>\n<title>Infografica Engineering \u2013 Animata<\/title><\/p>\n<style>\n<p>  #infografica-wrap {\n    width: 100%;\n    max-width: 1405px;\n    margin: 0 auto;\n  }\n  #infografica-wrap svg {\n    width: 100%;\n    height: auto;\n    display: block;\n  }<\/p>\n<p>  \/* Stato iniziale: tutti gli elementi animabili sono invisibili *\/\n    #center-logo { opacity: 0; 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}\n  #circle-4.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #num-4.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #label-5.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #circle-5.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #num-5.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #label-6.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #circle-6.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #num-6.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #label-7.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #circle-7.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #num-7.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #label-8.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #node-8-circle.visible { opacity: 1; transition: opacity 0.8s ease; }\n  #num-8.visible { opacity: 1; transition: opacity 0.8s ease; }\n<\/style>\n<div id=\"infografica-wrap\">\n<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" id=\"Livello_2\" data-name=\"Livello 2\" viewBox=\"0 0 1405.03 1050.04\">\n  <defs><\/p>\n<style>\n      .cls-1 {\n        fill: #37454b;\n      }<\/p>\n<p>      .cls-2 {\n        fill: #fff;\n      }<\/p>\n<p>      .cls-3 {\n        fill: #d0481b;\n      }<\/p>\n<p>      .cls-4 {\n        fill: none;\n        stroke: #1f3038;\n        stroke-miterlimit: 10;\n        stroke-width: 2px;\n      }\n    <\/style>\n<p>  <\/defs>\n  <g id=\"Livello_informazioni_campione\" data-name=\"Livello informazioni campione\">\n    <g>\n      <g>\n        <line class=\"cls-4\" x1=\"745.77\" y1=\"462.29\" x2=\"908.63\" y2=\"249.84\" id=\"line-0\"\/>\n        <line class=\"cls-4\" x1=\"652.66\" y1=\"557.4\" x2=\"481.45\" y2=\"729.05\" id=\"line-1\"\/>\n        <line class=\"cls-4\" x1=\"739.45\" y1=\"525.47\" x2=\"956.18\" y2=\"714.4\" id=\"line-2\"\/>\n        <line class=\"cls-4\" x1=\"706.77\" y1=\"795.1\" x2=\"706.77\" y2=\"554.72\" id=\"line-3\"\/>\n        <line class=\"cls-4\" x1=\"758.41\" y1=\"496.37\" x2=\"990.05\" y2=\"496.37\" id=\"line-4\"\/>\n        <line class=\"cls-4\" x1=\"391.46\" y1=\"503.72\" x2=\"647.67\" y2=\"503.72\" id=\"line-5\"\/>\n        <g id=\"label-1\">\n          <text x=\"705.32\" y=\"23.00\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"23.31\" fill=\"#37454b\" letter-spacing=\"0\">CO-ENGINEERING<\/text>\n          <text x=\"705.71\" y=\"61.90\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"23.31\" fill=\"#37454b\" letter-spacing=\"0\">AND COMPONENT<\/text>\n          <text x=\"705.83\" y=\"100.80\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"23.31\" fill=\"#37454b\" letter-spacing=\"0\">DEVELOPMENT<\/text>\n        <\/g>\n        <g id=\"label-2\">\n          <text x=\"1164.51\" y=\"233.70\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"32.46\" fill=\"#37454b\" letter-spacing=\"0\">3D DESIGN<\/text>\n          <text x=\"1153.86\" y=\"272.60\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"32.46\" fill=\"#37454b\" letter-spacing=\"0\">AND OPTIMIZATION<\/text>\n          <text x=\"1138.07\" y=\"311.50\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"32.46\" fill=\"#37454b\" letter-spacing=\"0\">FOR CASTING<\/text>\n        <\/g>\n        <g id=\"label-8\">\n          <text x=\"256.60\" y=\"209.60\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"26.16\" fill=\"#37454b\" letter-spacing=\"0\">A CONCRETE<\/text>\n          <text x=\"286.30\" y=\"248.50\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"26.16\" fill=\"#37454b\" letter-spacing=\"0\">ADVANTAGE<\/text>\n          <text x=\"254.66\" y=\"287.40\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"26.16\" fill=\"#37454b\" letter-spacing=\"0\">FOR THE CUSTOMER<\/text>\n        <\/g>\n        <g id=\"label-3\">\n          <text x=\"1233.59\" y=\"492.10\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"32.46\" fill=\"#37454b\" letter-spacing=\"0\">CASTING PROCESS<\/text>\n          <text x=\"1250.28\" y=\"531.30\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"32.46\" fill=\"#37454b\" letter-spacing=\"0\">SIMULATION<\/text>\n        <\/g>\n        <g id=\"label-7\">\n          <text x=\"145.81\" y=\"480.70\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"32.46\" fill=\"#37454b\" letter-spacing=\"0\">LOWER TIME &#038;<\/text>\n          <text x=\"147.49\" y=\"519.60\" text-anchor=\"middle\" font-family=\"Rubik\" font-weight=\"700\" font-size=\"32.46\" fill=\"#37454b\" letter-spacing=\"0\">DEV. 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We analyse the component already at the design stage to optimise its manufacturability and prevent issues related to the casting process.<br \/>This approach allows us to:<br \/><strong>\u2022 improve project quality;<\/strong><br \/><strong>\u2022 reduce subsequent changes;<\/strong><br \/><strong>\u2022 accelerate product development;<\/strong><br \/><strong>\u2022 increase production reliability.<\/strong><\/p>\n<\/div>\n<\/li>\n<li>\n<h3>3D DESIGN AND OPTIMISATION FOR CASTING<\/h3>\n<p>2<\/p>\n<div>\n<p>Design is developed in a 3D CAD environment, integrating all the variables of the casting process. We manage in-house: <br \/><strong>\u2022 casting geometries and gating systems; <\/strong><br \/><strong>\u2022 shrinkage allowances and machining stock; <\/strong><br \/><strong>\u2022 core and moulding box design; <\/strong><br \/><strong>\u2022 optimisation for manufacturability;<\/strong> <br \/>Every design choice is aimed at ensuring process stability and the final quality of the component.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>CASTING PROCESS SIMULATION<\/h3>\n<p>3<\/p>\n<div>\n<p>Simulation is a core tool in the engineering phase. <br \/>Using dedicated software, we virtually analyse the metal&#8217;s behaviour throughout all stages of casting: <br \/><strong>\u2022 mould filling and solidification; <\/strong><br \/><strong>\u2022 porosity and shrinkage formation; <\/strong><br \/><strong>\u2022 thermal distribution.<\/strong> <br \/>This allows defects to be identified and corrected before production, reducing trial and error and optimising process parameters.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>INDUSTRIALISATION AND CAD\/CAM INTEGRATION<\/h3>\n<p>4<\/p>\n<div>\n<p>Once the design has been validated, we move on to the industrialisation phase. <br \/>The continuous digital flow between design and production makes it possible to: <br \/><strong>\u2022 reduce start-up times; <\/strong><br \/><strong>\u2022 ensure consistency between the model and the finished part; <\/strong><br \/><strong>\u2022 optimise tooling design; <\/strong><br \/><strong>\u2022 improve overall process efficiency.<\/strong><\/p>\n<\/div>\n<\/li>\n<\/ul>\n<ul>\n<li>\n<p><video src=\"\/wp-content\/uploads\/2026\/06\/FP_Pillola_5_Engeneering_low.mp4\"><\/video><\/p>\n<h3>Engineering FP Video<\/h3>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/06\/Engineering1.png\" alt=\"\"><\/p>\n<h3>consumi-idrici<\/h3>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/06\/Engineering2.png\" alt=\"\"><\/p>\n<h3>macchina2sito<\/h3>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/06\/Engineering4.png\" alt=\"\"><\/p>\n<h3>macchina2sito<\/h3>\n<\/li>\n<\/ul>\n<ul>\n<li>\n<h3>INTEGRATION WITH QUALITY AND PROCESS CONTROL<\/h3>\n<p>5<\/p>\n<div>\n<p>Engineering activities are closely integrated with the quality system. <br \/>Data from design and simulation is used to: <br \/><strong>\u2022 develop FMEA analyses; <\/strong><br \/><strong>\u2022 define control plans; <\/strong><br \/><strong>\u2022 prevent issues throughout the entire production process.<\/strong> <br \/>This approach turns the design phase into an early quality control tool.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>DIMENSIONAL VERIFICATION AND VALIDATION<\/h3>\n<p>6<\/p>\n<div>\n<p>The engineering phase is completed with component validation. <br \/>Using 3D scanning systems and comparison with the CAD model: <br \/><strong>\u2022 we verify geometric conformity; <\/strong><br \/><strong>\u2022 we check tolerances and deviations; <\/strong><br \/><strong>\u2022 we support any optimisations.<\/strong> <br \/>This ensures that the final product exactly matches the design specifications.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>REDUCED DEVELOPMENT TIME AND COSTS<\/h3>\n<p>7<\/p>\n<div>\n<p>A structured approach to engineering significantly reduces time and costs. <br \/>Thanks to simulation and process integration: <br \/><strong>\u2022 design iterations and the number of prototypes decrease; <\/strong><br \/><strong>\u2022 rework and corrections are limited; <\/strong><br \/><strong>\u2022 entry into production is accelerated.<\/strong><\/p>\n<\/div>\n<\/li>\n<li>\n<h3>A CONCRETE ADVANTAGE FOR THE CUSTOMER<\/h3>\n<p>8<\/p>\n<div>\n<p>Involving Fonderie Palmieri from the early stages of the project means <strong>improving component performance<\/strong> and reducing production risks. <br \/>Engineering thus becomes a <strong>strategic tool<\/strong> for achieving more 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more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"above-title\",\"meta_element\":\"div\",\"meta_style\":\"h1\",\"panel_padding\":\"default\",\"panel_style\":\"card-default\",\"show_content\":true,\"show_hover_image\":true,\"show_hover_video\":true,\"show_image\":true,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":true,\"title_align\":\"top\",\"title_element\":\"h3\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Engineering activity at Fonderie Palmieri begins in close collaboration with the customer. We analyse the component already at the design stage to optimise its manufacturability and prevent issues related to the casting process.<br \/>This approach allows us to:<br \/><strong>\u2022 improve project quality;<\/strong><br \/><strong>\u2022 reduce subsequent changes;<\/strong><br \/><strong>\u2022 accelerate product development;<\/strong><br \/><strong>\u2022 increase production reliability.<\/strong><\/p>\n\n\",\"meta\":\"1\",\"title\":\"CO-ENGINEERING AND COMPONENT DEVELOPMENT\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Design is developed in a 3D CAD environment, integrating all the variables of the casting process. We manage in-house: <br \/><strong>\u2022 casting geometries and gating systems; <\/strong><br \/><strong>\u2022 shrinkage allowances and machining stock; <\/strong><br \/><strong>\u2022 core and moulding box design; <\/strong><br \/><strong>\u2022 optimisation for manufacturability;<\/strong> <br \/>Every design choice is aimed at ensuring process stability and the final quality of the component.<\/p>\n\n\",\"meta\":\"2\",\"title\":\"3D DESIGN AND OPTIMISATION FOR CASTING\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Simulation is a core tool in the engineering phase. <br \/>Using dedicated software, we virtually analyse the metal's behaviour throughout all stages of casting: <br \/><strong>\u2022 mould filling and solidification; <\/strong><br \/><strong>\u2022 porosity and shrinkage formation; <\/strong><br \/><strong>\u2022 thermal distribution.<\/strong> <br \/>This allows defects to be identified and corrected before production, reducing trial and error and optimising process parameters.<\/p>\n\n\",\"meta\":\"3\",\"title\":\"CASTING PROCESS SIMULATION\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Once the design has been validated, we move on to the industrialisation phase. <br \/>The continuous digital flow between design and production makes it possible to: <br \/><strong>\u2022 reduce start-up times; <\/strong><br \/><strong>\u2022 ensure consistency between the model and the finished part; <\/strong><br \/><strong>\u2022 optimise tooling design; <\/strong><br \/><strong>\u2022 improve overall process efficiency.<\/strong><\/p>\n\n\",\"meta\":\"4\",\"title\":\"INDUSTRIALISATION AND CAD\/CAM INTEGRATION\"}}]}]}]},{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"slideshow\",\"props\":{\"link_style\":\"default\",\"link_text\":\"Read more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"below-title\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"nav\":\"dotnav\",\"nav_align\":\"center\",\"nav_breakpoint\":\"\",\"nav_position\":\"bottom-center\",\"nav_position_margin\":\"medium\",\"overlay_animation\":\"parallax\",\"overlay_position\":\"center-left\",\"show_content\":true,\"show_link\":true,\"show_meta\":false,\"show_thumbnail\":true,\"show_title\":false,\"slidenav\":\"default\",\"slidenav_breakpoint\":\"s\",\"slidenav_margin\":\"medium\",\"slidenav_outside_breakpoint\":\"xl\",\"slideshow_autoplay_pause\":true,\"slideshow_border\":\"rounded\",\"slideshow_min_height\":300,\"thumbnav_height\":\"75\",\"thumbnav_svg_color\":\"emphasis\",\"thumbnav_width\":\"100\",\"title_element\":\"h3\",\"title_hover_style\":\"reset\"},\"children\":[{\"type\":\"slideshow_item\",\"props\":{\"image\":\"\",\"title\":\"Engineering FP Video\",\"video\":\"wp-content\/uploads\/2026\/06\/FP_Pillola_5_Engeneering_low.mp4\"}},{\"type\":\"slideshow_item\",\"props\":{\"image\":\"wp-content\/uploads\/2026\/06\/Engineering1.png\",\"title\":\"consumi-idrici\"}},{\"type\":\"slideshow_item\",\"props\":{\"image\":\"wp-content\/uploads\/2026\/06\/Engineering2.png\",\"title\":\"macchina2sito\"}},{\"type\":\"slideshow_item\",\"props\":{\"image\":\"wp-content\/uploads\/2026\/06\/Engineering4.png\",\"title\":\"macchina2sito\"}}]}]}]},{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"grid\",\"props\":{\"content_column_breakpoint\":\"m\",\"css\":\".el-meta {background: #d34817; color: #ffffff; width: 70px; height: 70px; border-radius: 100px;display: flex;\\n  align-items: center;\\n  justify-content: center;}\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_medium\":\"2\",\"image_align\":\"top\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-2\",\"image_svg_color\":\"emphasis\",\"item_animation\":true,\"lightbox_bg_close\":true,\"link_style\":\"default\",\"link_text\":\"Read more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"above-title\",\"meta_element\":\"div\",\"meta_style\":\"h1\",\"panel_padding\":\"default\",\"panel_style\":\"card-default\",\"show_content\":true,\"show_hover_image\":true,\"show_hover_video\":true,\"show_image\":true,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":true,\"title_align\":\"top\",\"title_element\":\"h3\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Engineering activities are closely integrated with the quality system. <br \/>Data from design and simulation is used to: <br \/><strong>\u2022 develop FMEA analyses; <\/strong><br \/><strong>\u2022 define control plans; <\/strong><br \/><strong>\u2022 prevent issues throughout the entire production process.<\/strong> <br \/>This approach turns the design phase into an early quality control tool.<\/p>\n\n\",\"meta\":\"5\",\"title\":\"INTEGRATION WITH QUALITY AND PROCESS CONTROL\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>The engineering phase is completed with component validation. <br \/>Using 3D scanning systems and comparison with the CAD model: <br \/><strong>\u2022 we verify geometric conformity; <\/strong><br \/><strong>\u2022 we check tolerances and deviations; <\/strong><br \/><strong>\u2022 we support any optimisations.<\/strong> <br \/>This ensures that the final product exactly matches the design specifications.<\/p>\n\n\",\"meta\":\"6\",\"title\":\"DIMENSIONAL VERIFICATION AND VALIDATION\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>A structured approach to engineering significantly reduces time and costs. <br \/>Thanks to simulation and process integration: <br \/><strong>\u2022 design iterations and the number of prototypes decrease; <\/strong><br \/><strong>\u2022 rework and corrections are limited; <\/strong><br \/><strong>\u2022 entry into production is accelerated.<\/strong><\/p>\n\n\",\"meta\":\"7\",\"title\":\"REDUCED DEVELOPMENT TIME AND COSTS\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Involving Fonderie Palmieri from the early stages of the project means <strong>improving component performance<\/strong> and reducing production risks. <br \/>Engineering thus becomes a <strong>strategic tool<\/strong> for achieving more reliable components, faster timelines and greater overall efficiency.<\/p>\n\n\",\"meta\":\"8\",\"title\":\"A CONCRETE ADVANTAGE FOR THE CUSTOMER\"}}]}]}]},{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"}}]}]}],\"version\":\"5.0.25\"} --><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Production Thanks to casting process simulation on every new component, it is possible to achieve preventive optimisation of defects and critical issues, direct integration between design and production, and reduced industrialisation times. IntegratedEngineering Infografica Engineering \u2013 Animata CO-ENGINEERING AND COMPONENT DEVELOPMENT 3D DESIGN AND OPTIMIZATION FOR CASTING A CONCRETE ADVANTAGE FOR THE CUSTOMER CASTING PROCESS [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-16251","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Engineering &amp; Casting Simulation | Fonderie Palmieri<\/title>\n<meta name=\"description\" content=\"Fonderie Palmieri engineering: co-engineering, 3D CAD design and casting process simulation to reduce defects, development time and costs.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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